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Remove the flexible rubber hose from the air filter to the hard plastic intake tube which connects to the turbo charger. Remove the bolts securing the hard plastic intake tube and associated tubing and clamp.
The picture to the left shows the orientation of the TAG to be inserted into the hard plastic intake tube.
NOTE: the supplied rubber O-Ring is installed on the TAG facing the plastic tube. The TAG will be inserted into the end of the tube which is connected to the turbo charger. Start the TAG into the tube as shown. Note that the tube has a ridged or recessed area that the TAG will fit into. The TAG is a snug fit into the tube so it may take a couple of tries to get it into the correct position.
When the TAG is properly inserted into the tube, it should look like the picture to the left. Install the intake tube, air filter hose and all associated connects to complete the job.
Download Free ebook Ford 6.0L Turbo Air Guide (TAG) install: 2003-2004.Pdf
Showing posts with label Automotive-ebook. Show all posts
Showing posts with label Automotive-ebook. Show all posts
Monday, March 16, 2009
Sunday, March 1, 2009
2010 Ford Mustang with a new exterior design
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Muscle goes modern as the 2010 Ford Mustang hits the streets with a new exterior design, a new worldclass interior featuring well-crafted materials and updated technology, and a V-8 with more horsepower and a throatier exhaust sound.
Customers can choose from a V-6 or a V-8 with their choice of coupe, convertible or innovative glass roof. Both the V-6 and the GT have brand-new sculptured front-end designs unique to each model, and the exterior sheet metal, with the exception of the fast-back roofline, is all new for 2010...
Download Free ebook 2010 Ford Mustang with a new exterior design.pdf
Muscle goes modern as the 2010 Ford Mustang hits the streets with a new exterior design, a new worldclass interior featuring well-crafted materials and updated technology, and a V-8 with more horsepower and a throatier exhaust sound.
Customers can choose from a V-6 or a V-8 with their choice of coupe, convertible or innovative glass roof. Both the V-6 and the GT have brand-new sculptured front-end designs unique to each model, and the exterior sheet metal, with the exception of the fast-back roofline, is all new for 2010...
Download Free ebook 2010 Ford Mustang with a new exterior design.pdf
Wednesday, February 11, 2009
BMW D7 OWNERS MANUAL.pdf
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BMW D7 OWNERS MANUAL~this manual was written on your behalf in an effort to help you enjoy your new BMW Marine Engine to the maximum. No marine engine, be it the best in the world, will perform at it’s best during a long life, without proper care and maintenance. Please read this manual carefully before you set out on the first trip with your new BMW Marine Engine.
For the practical boat owner, some maintenance procedures are described in this manual. Next to some jobs, you will find this marking which indicates that the work will require special tools as well as certain special knowledge. It is, therefore, recommended that your authorized BMW Marine Dealer complete these operations.
Table of contents of BMW D7 Owners Manual
* ENGINE DESCRIPTION
* INSTRUMENTS AND CONTROLS
* STARTING AND OPERATING
* SERVICE & MAINTENANCE
* FUEL SYSTEM
* LUBRICATION SYSTEM
* COOLING SYSTEM
* VALVE SYSTEM
* ELECTRICAL SYSTEM
* WINTER LAY UP AND RECOMISSION
Download Free ebook BMW D7 OWNERS MANUAL.pdf
BMW D7 OWNERS MANUAL~this manual was written on your behalf in an effort to help you enjoy your new BMW Marine Engine to the maximum. No marine engine, be it the best in the world, will perform at it’s best during a long life, without proper care and maintenance. Please read this manual carefully before you set out on the first trip with your new BMW Marine Engine.
For the practical boat owner, some maintenance procedures are described in this manual. Next to some jobs, you will find this marking which indicates that the work will require special tools as well as certain special knowledge. It is, therefore, recommended that your authorized BMW Marine Dealer complete these operations.
Table of contents of BMW D7 Owners Manual
* ENGINE DESCRIPTION
* INSTRUMENTS AND CONTROLS
* STARTING AND OPERATING
* SERVICE & MAINTENANCE
* FUEL SYSTEM
* LUBRICATION SYSTEM
* COOLING SYSTEM
* VALVE SYSTEM
* ELECTRICAL SYSTEM
* WINTER LAY UP AND RECOMISSION
Download Free ebook BMW D7 OWNERS MANUAL.pdf
AUDI A3 WORKSHOP MANUAL 2004.Pdf
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AUDI A3 WORKSHOP MANUAL 2004~service manual has been prepared primarily for the purpose of assisting service personnel in providing effective service and maintenance of the Toyota Corolla. This manual includes procedures for maintenance, adjustment, removal and installation, disassembly and assembly of components, and troubleshooting.
Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Table of contents Audi A3 Workshop Manual
Mixture preparation - injection
* Servicing injection system
* General notes on self-diagnosis
* Safety precautions
* Rules for cleanliness
* Procedure to be followed prior to opening high-pressure injection system - take note of the following
* Technical data
* Overview - fitting locations
* Exploded view - intake manifold
* Exploded view - fuel rail
* Exploded view - air cleaner / engine cover panel
* Removing and installing engine cover panel with air filter element
* Removing and installing intake manifold with fuel rail
* Removing and installing injectors
* Checking initial fuel pressure (up to high-pressure pump)
* Checking fuel pressure and residual pressure (up to high-pressure pump)
* Exploded view - high-pressure fuel pump
* Removing and installing high-pressure fuel pump
* Wiring and component check with test box V.A.G 1598/42
* Renewing Motronic control unit J220
* Removing and installing Lambda probe G39 and Lambda probe heater Z19 before catalytic converter
* Removing and installing Lambda probe after catalytic converter G130 and Lambda probe 1 heater, after catalytic converter
Download Free ebook AUDI A3 WORKSHOP MANUAL 2004.Pdf
AUDI A3 WORKSHOP MANUAL 2004~service manual has been prepared primarily for the purpose of assisting service personnel in providing effective service and maintenance of the Toyota Corolla. This manual includes procedures for maintenance, adjustment, removal and installation, disassembly and assembly of components, and troubleshooting.
Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Table of contents Audi A3 Workshop Manual
Mixture preparation - injection
* Servicing injection system
* General notes on self-diagnosis
* Safety precautions
* Rules for cleanliness
* Procedure to be followed prior to opening high-pressure injection system - take note of the following
* Technical data
* Overview - fitting locations
* Exploded view - intake manifold
* Exploded view - fuel rail
* Exploded view - air cleaner / engine cover panel
* Removing and installing engine cover panel with air filter element
* Removing and installing intake manifold with fuel rail
* Removing and installing injectors
* Checking initial fuel pressure (up to high-pressure pump)
* Checking fuel pressure and residual pressure (up to high-pressure pump)
* Exploded view - high-pressure fuel pump
* Removing and installing high-pressure fuel pump
* Wiring and component check with test box V.A.G 1598/42
* Renewing Motronic control unit J220
* Removing and installing Lambda probe G39 and Lambda probe heater Z19 before catalytic converter
* Removing and installing Lambda probe after catalytic converter G130 and Lambda probe 1 heater, after catalytic converter
Download Free ebook AUDI A3 WORKSHOP MANUAL 2004.Pdf
NISSAN TITAN SERVICE MANUAL 2004.Pdf
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NISSAN TITAN SERVICE MANUAL 2004~This service manual has been prepared primarily for the purpose of assisting service personnel in providing effective service and maintenance of the Nissan Titan. This manual includes procedures for maintenance, adjustment, removal and installation, disassembly and assembly of components, and troubleshooting.
All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. If your car differs from the specifications contained in this manual, consult your Nissan dealer for information.
Table contents
* General Information
* Engine Mechanical
* Transmission
* Transfer
* Front Suspension
* Brake System
* Power Steering System
* Seat Belts
* Body, Lock & Security System
* Air Conditioner
* Starting & Charging System
* Maintenance
Download Free ebook NISSAN TITAN SERVICE MANUAL 2004.Pdf
NISSAN TITAN SERVICE MANUAL 2004~This service manual has been prepared primarily for the purpose of assisting service personnel in providing effective service and maintenance of the Nissan Titan. This manual includes procedures for maintenance, adjustment, removal and installation, disassembly and assembly of components, and troubleshooting.
All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. If your car differs from the specifications contained in this manual, consult your Nissan dealer for information.
Table contents
* General Information
* Engine Mechanical
* Transmission
* Transfer
* Front Suspension
* Brake System
* Power Steering System
* Seat Belts
* Body, Lock & Security System
* Air Conditioner
* Starting & Charging System
* Maintenance
Download Free ebook NISSAN TITAN SERVICE MANUAL 2004.Pdf
Monday, February 9, 2009
BMW 740i/iL Trunk Shock Replacement Procedure.Pdf
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BMW 740i/iL Trunk Shock Replacement Procedure~The procedure took only about 30 minutes and was very easy. The outcome was excellent making the project well worth it and highly recommended.
Procedure:
non government
1. It is best to remove and replace one shock and then move to the other side. Without any shock the trunk will easily fall on your head. To be safe, you may want to prop the trunk lid so it cannot fall on your head. When I had one shock removed, the wind did blow the lid down on my head!
2. Begin with the driver side shock. I recommend this because it is slightly easier since the wiring/harness does not come into play.
3. First, remove the c-clip of the upper mount, but do not disconnect the shock from the pivot mount yet. Here is picture with c-clip already removed. Another tip, I suggest replacing since cheap, but regardless, when you attempt to remove try to cover the clip with a rag so it doesn’t go flying. Mine disappeared out in the yard somewhere.
4. The next step is to remove the lower mounting clip. This is accomplished by using a screwdriver to push the clip downward and off the shock.
5. Now the driver side shock can be removed. Simply pull the lower part straight out and pull the upper mount off the pivot shaft. Again, be careful here that the trunk stays up and not on your skull.
6. Next install the new drivers side trunk shock. But first clean off the upper mount shaft and the lower ball joint. It really isn’t necessary to grease these connections because the new shock comes with grease already in the part.
Download Free ebook BMW 740i/iL Trunk Shock Replacement Procedure.Pdf
BMW 740i/iL Trunk Shock Replacement Procedure~The procedure took only about 30 minutes and was very easy. The outcome was excellent making the project well worth it and highly recommended.
Procedure:
non government
1. It is best to remove and replace one shock and then move to the other side. Without any shock the trunk will easily fall on your head. To be safe, you may want to prop the trunk lid so it cannot fall on your head. When I had one shock removed, the wind did blow the lid down on my head!
2. Begin with the driver side shock. I recommend this because it is slightly easier since the wiring/harness does not come into play.
3. First, remove the c-clip of the upper mount, but do not disconnect the shock from the pivot mount yet. Here is picture with c-clip already removed. Another tip, I suggest replacing since cheap, but regardless, when you attempt to remove try to cover the clip with a rag so it doesn’t go flying. Mine disappeared out in the yard somewhere.
4. The next step is to remove the lower mounting clip. This is accomplished by using a screwdriver to push the clip downward and off the shock.
5. Now the driver side shock can be removed. Simply pull the lower part straight out and pull the upper mount off the pivot shaft. Again, be careful here that the trunk stays up and not on your skull.
6. Next install the new drivers side trunk shock. But first clean off the upper mount shaft and the lower ball joint. It really isn’t necessary to grease these connections because the new shock comes with grease already in the part.
Download Free ebook BMW 740i/iL Trunk Shock Replacement Procedure.Pdf
BMW SRI Manual Reset 2001.Pdf
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"BMW SRI Manual Reset 2001"~On 2001 vehicles without the diagnostic connector in the engine compartment, the use of the SIA reset tool is not possible. The service indicator may be reset using the reset mode in the instrument cluster.
Reset procedure for high and low clusters with SIA III using the Reset Mode:
• Ignition key must be “off”
• Press and hold the trip odometer reset button in the instrument cluster (left button), and turn the ignition key to the first position.
• Keep the button pressed for approximately 5 seconds until one of the following words appear in the display: “OIL SERVICE, or “INSPECTION”, with “RESET”.
The service due is shown with “reset” if the coded minimum consumption limit has been reached and resetting is possible. If “reset” is not shown, the minimum limit has not been reached and resetting is not possible.
• Press and hold the reset button again until the word “RESET” begins to flash.
Download Free ebook BMW SRI Manual Reset 2001.Pdf
"BMW SRI Manual Reset 2001"~On 2001 vehicles without the diagnostic connector in the engine compartment, the use of the SIA reset tool is not possible. The service indicator may be reset using the reset mode in the instrument cluster.
Reset procedure for high and low clusters with SIA III using the Reset Mode:
• Ignition key must be “off”
• Press and hold the trip odometer reset button in the instrument cluster (left button), and turn the ignition key to the first position.
• Keep the button pressed for approximately 5 seconds until one of the following words appear in the display: “OIL SERVICE, or “INSPECTION”, with “RESET”.
The service due is shown with “reset” if the coded minimum consumption limit has been reached and resetting is possible. If “reset” is not shown, the minimum limit has not been reached and resetting is not possible.
• Press and hold the reset button again until the word “RESET” begins to flash.
Download Free ebook BMW SRI Manual Reset 2001.Pdf
Saturday, January 24, 2009
ABS DIAGNOSIS LEXUS Technical Training.Pdf
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LEXUS Technical Training. 1. Using the actuator tester and the appropriate Repair Manual. and/or TSB, select the proper SSTs to use in diagnosing an ABS
Download Free ebook ABS DIAGNOSIS LEXUS Technical Training.Pdf
LEXUS Technical Training. 1. Using the actuator tester and the appropriate Repair Manual. and/or TSB, select the proper SSTs to use in diagnosing an ABS
Download Free ebook ABS DIAGNOSIS LEXUS Technical Training.Pdf
Saturday, January 10, 2009
2008 Ford MUSTANG Pdf
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"Ford Mustang charges into 2008" as the one and only pony car on the streets, and looks to stretch its segment leadership with new features for that personalized look and feel that Mustang enthusiasts love.
Mustang remains one of the greatest automotive sales success stories of all time. Nearly one out of every two sports cars sold in America is a Mustang, and Mustang remains one of the hottest-selling cars in America. It’s also America’s best-selling convertible...
Download Free ebook 2008 Ford MUSTANG.Pdf
"Ford Mustang charges into 2008" as the one and only pony car on the streets, and looks to stretch its segment leadership with new features for that personalized look and feel that Mustang enthusiasts love.
Mustang remains one of the greatest automotive sales success stories of all time. Nearly one out of every two sports cars sold in America is a Mustang, and Mustang remains one of the hottest-selling cars in America. It’s also America’s best-selling convertible...
Download Free ebook 2008 Ford MUSTANG.Pdf
Thursday, January 8, 2009
2007 JEEP WRANGLER UNLIMITED X Pdf
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The small, military-style Jeep once known as the TJ now goes by the name of
Wrangler. And, for the first time, a four-door model is available. Called the
Unlimited, it is 52.1 cm longer overall, with 52.2 cm more in the wheelbase.
The Wrangler is offered in X, Sahara and Rubicon trims. Though all versions
are off-road oriented, the Rubicon is the best of the trio thanks to such
characteristics as locking front and rear differentials and a more rugged rear
differential.
Interior and cargo area
In vehicles equipped with side steps access is difficult because the doorsills
become wider and get dirty. The front seats are comfortable. Side support is
efficient, but there is no lumbar adjustment. Drivers get a good driving
position but don’t have enough legroom on the left because of the clutch
pedal, and this proves uncomfortable on long drives. Straps that retain the
removable doors and the windshield that flips down on the hood confirm this
Jeep’s rustic side...
Download Free ebook 2007 JEEP WRANGLER UNLIMITED X.Pdf
The small, military-style Jeep once known as the TJ now goes by the name of
Wrangler. And, for the first time, a four-door model is available. Called the
Unlimited, it is 52.1 cm longer overall, with 52.2 cm more in the wheelbase.
The Wrangler is offered in X, Sahara and Rubicon trims. Though all versions
are off-road oriented, the Rubicon is the best of the trio thanks to such
characteristics as locking front and rear differentials and a more rugged rear
differential.
Interior and cargo area
In vehicles equipped with side steps access is difficult because the doorsills
become wider and get dirty. The front seats are comfortable. Side support is
efficient, but there is no lumbar adjustment. Drivers get a good driving
position but don’t have enough legroom on the left because of the clutch
pedal, and this proves uncomfortable on long drives. Straps that retain the
removable doors and the windshield that flips down on the hood confirm this
Jeep’s rustic side...
Download Free ebook 2007 JEEP WRANGLER UNLIMITED X.Pdf
Mercedes-Benz Auto Insurance Program pdf
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Available for owners of new and used Mercedes-Benz passenger cars, the new program features 24-hour Accident Call and other attractive original Mercedes- Benz services from MBF, in addition to the usual benefits of a standard insurance policy. A card showing the phone number of the dedicated toll-free call center is given to the user of the program.
The new insurance program is available through authorized Mercedes-Benz dealerships. See the attached sheet for detailed coverage. In collaboration with our authorized dealerships throughout the country, MBJ and MBF will continue to further strengthen our services to ensure that owners of Mercedes-Benz cars can enjoy driving their vehicles safely and securely.
Download Free ebook Mercedes-Benz Auto Insurance Program.Pdf
Available for owners of new and used Mercedes-Benz passenger cars, the new program features 24-hour Accident Call and other attractive original Mercedes- Benz services from MBF, in addition to the usual benefits of a standard insurance policy. A card showing the phone number of the dedicated toll-free call center is given to the user of the program.
The new insurance program is available through authorized Mercedes-Benz dealerships. See the attached sheet for detailed coverage. In collaboration with our authorized dealerships throughout the country, MBJ and MBF will continue to further strengthen our services to ensure that owners of Mercedes-Benz cars can enjoy driving their vehicles safely and securely.
Download Free ebook Mercedes-Benz Auto Insurance Program.Pdf
Mercedes-Benz Viano Pdf
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Basic standard equipment for the Viano ? 4 individual rear seats, face-to-face configuration, seat backs incline able, four-way adjustable head restraints, folding backrests with table function ? 3-point seat belts for all seats, belt tentioners and belt force limiters for driver and front passenger ? Additional heat exchanger in rear with separate control unit ? ASSYST service interval indicator ? Central locking with radio remote control and convenience feature ? Disc brakes on all wheels ? Driver & front passenger sun visors, illuminated vanity mirrors ? Driver and front passenger airbags with emergency fuel cut-off.
Mercedes-Benz Finance and Insurance Mercedes-Benz Finance and Insurance, a division of DaimlerChrysler Services, presents to you an exclusive range of finance and insurance products. Designed and developed to suit your individual needs, our products complement your lifestyle while ensuring that your vehicle’s value is kept in top condition.
Download Free ebook Mercedes-Benz Viano.Pdf
Basic standard equipment for the Viano ? 4 individual rear seats, face-to-face configuration, seat backs incline able, four-way adjustable head restraints, folding backrests with table function ? 3-point seat belts for all seats, belt tentioners and belt force limiters for driver and front passenger ? Additional heat exchanger in rear with separate control unit ? ASSYST service interval indicator ? Central locking with radio remote control and convenience feature ? Disc brakes on all wheels ? Driver & front passenger sun visors, illuminated vanity mirrors ? Driver and front passenger airbags with emergency fuel cut-off.
Mercedes-Benz Finance and Insurance Mercedes-Benz Finance and Insurance, a division of DaimlerChrysler Services, presents to you an exclusive range of finance and insurance products. Designed and developed to suit your individual needs, our products complement your lifestyle while ensuring that your vehicle’s value is kept in top condition.
Download Free ebook Mercedes-Benz Viano.Pdf
Tuesday, January 6, 2009
2007 JEEP GRAND CHEROKEE Pdf
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GRAND CHEROKEE FEATURES A 4X4 LEGEND: REFINED From class-five rapids to a five-star restaurant, the Jeep® Grand Cherokee displays the Jeep brand heritage with an added touch of artful restyling that reflects its refined design. SPACIOUS, VERSATILE SEATING An intuitive vehicle interior comes standard with Grand Cherokee. Your drivers seat adapts to your body; the climate controls adjust to your liking, and the available steering-wheel mounted audio controls are literally at your fingertips.
Download Free ebook 2007 JEEP GRAND CHEROKEE.Pdf
GRAND CHEROKEE FEATURES A 4X4 LEGEND: REFINED From class-five rapids to a five-star restaurant, the Jeep® Grand Cherokee displays the Jeep brand heritage with an added touch of artful restyling that reflects its refined design. SPACIOUS, VERSATILE SEATING An intuitive vehicle interior comes standard with Grand Cherokee. Your drivers seat adapts to your body; the climate controls adjust to your liking, and the available steering-wheel mounted audio controls are literally at your fingertips.
Download Free ebook 2007 JEEP GRAND CHEROKEE.Pdf
Sunday, January 4, 2009
Dodge 8W-97 Power Distribution Service Manual Pdf
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The power distribution system for this vehicle consists of the following components: • Cigar Lighter Outlet • Front Control Module (FCM) • Integrated Power Module (IPM) • Power Distribution Center (PDC) • Power Outlets Refer to Wiring Diagrams for complete circuit schematics. The power distribution system also incorporates various types of circuit control and protection features, including: • Automatic resetting circuit breakers • Blade-type fuses • Cartridge fuses • Relays. The power distribution system for this vehicle is designed to provide safe, reliable, and centralized distribution points for the electrical current required to operate all of the many standard and optional factory-installed electrical and electronic power train, chassis, safety, security, comfort and convenience systems. Integrated power module : The Integrated Power Module (IPM) is a combination of the Power Distribution Center (PDC) (1) and the Front Control Module (FCM) (2). The IPM is located in the engine compartment, next to the battery. Removal Guide : Disconnect the negative and positive battery cables. Unsnap cover and remove the B+ terminal nut from the integrated power module (IPM). Remove the B+ cable. Installation Guide : Install the Front Control Module (FCM) (2) to the Integrated Power Module (IPM). Install the B+ cable and nut on the IPM B+ terminal. Snap the cover in place. IOD Fuse : All vehicles are equipped with an Ignition-Off Draw (IOD) fuse that is disconnected within the Integrated Power Module when the vehicle is shipped from the factory. Dealer personnel are to reconnect the IOD fuse in the Integrated Power Module as part of the preparation procedures performed just prior to new vehicle delivery. The term ignition-off draw identifies a normal condition where power is being drained from the battery with the ignition switch in the Off position. The IOD fuse feeds the memory and sleep mode functions for some of the electronic modules in the vehicle as well as various other accessories that require battery current when the ignition switch is in the Off position.
Download Free ebook Dodge 8W-97 Power Distribution Service Manual.Pdf
The power distribution system for this vehicle consists of the following components: • Cigar Lighter Outlet • Front Control Module (FCM) • Integrated Power Module (IPM) • Power Distribution Center (PDC) • Power Outlets Refer to Wiring Diagrams for complete circuit schematics. The power distribution system also incorporates various types of circuit control and protection features, including: • Automatic resetting circuit breakers • Blade-type fuses • Cartridge fuses • Relays. The power distribution system for this vehicle is designed to provide safe, reliable, and centralized distribution points for the electrical current required to operate all of the many standard and optional factory-installed electrical and electronic power train, chassis, safety, security, comfort and convenience systems. Integrated power module : The Integrated Power Module (IPM) is a combination of the Power Distribution Center (PDC) (1) and the Front Control Module (FCM) (2). The IPM is located in the engine compartment, next to the battery. Removal Guide : Disconnect the negative and positive battery cables. Unsnap cover and remove the B+ terminal nut from the integrated power module (IPM). Remove the B+ cable. Installation Guide : Install the Front Control Module (FCM) (2) to the Integrated Power Module (IPM). Install the B+ cable and nut on the IPM B+ terminal. Snap the cover in place. IOD Fuse : All vehicles are equipped with an Ignition-Off Draw (IOD) fuse that is disconnected within the Integrated Power Module when the vehicle is shipped from the factory. Dealer personnel are to reconnect the IOD fuse in the Integrated Power Module as part of the preparation procedures performed just prior to new vehicle delivery. The term ignition-off draw identifies a normal condition where power is being drained from the battery with the ignition switch in the Off position. The IOD fuse feeds the memory and sleep mode functions for some of the electronic modules in the vehicle as well as various other accessories that require battery current when the ignition switch is in the Off position.
Download Free ebook Dodge 8W-97 Power Distribution Service Manual.Pdf
Mitsubishi Eclipse Clutch Overhaul Pdf
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The clutch overhaul guide for Mitsubishi eclipse, removal and installation, clutch inspection, clutch release cylinder, di-sassembly and re-assembly, Inspection, specification, fastener tightening, specifications, general specifications, service specifications, lubricants. Clutch exploded views and part list. Removal service point : Move the release fork in the direction shown to remove the clip from the fulcrum. Installation service point 1. "Apply Mitsubishi genuine grease part number 0101011 or equivalent to the illustrated positions of the release fork". 2. "Install the release fork to the fulcrum". Clutch disk and clutch cover installation 1. "Apply Mitsubishi genuine grease part number 0101011 or equivalent to the clutch disc splines and rub it in the splines with a brush". 2. "Using the clutch disc guide to position the clutch disc on the flywheel". 3. Install the clutch cover onto the flywheel. Outer race installation : Press in the bushing into the release fork to the position shown in the illustration. Release fork installation : Apply Mitsubishi genuine grease part number 0101011 or equivalent to the illustrated positions of the release fork. Sealing cap installation : Press in the sealing cap to the position shown in the illustration. Be sure that it is not installed in a slanted position. Clutch inspection : 1. Check the diaphragm spring end for wear and uneven height. Replace if wear is evident or height difference exceeds the limit. Limit: 0.5 mm (0.020 inch) 2. Check the pressure plate surface for wear, cracks and discoloration. 3. Check the rivets of the strap plate for looseness. If loose, replace the clutch cover. Don’t clean the clutch disc in a cleaning solvent. 1. Check the facing for loose rivets, uneven contact, evidence of seizure, or deposited oils and greases. If defective, replace the clutch disc. 2. Measure the rivet sink and replace the clutch disc if it is below the limit. Minimum limit: 0.3 mm (0.012 inch..
Download Free ebook Mitsubishi Eclipse Clutch Overhaul.Pdf
The clutch overhaul guide for Mitsubishi eclipse, removal and installation, clutch inspection, clutch release cylinder, di-sassembly and re-assembly, Inspection, specification, fastener tightening, specifications, general specifications, service specifications, lubricants. Clutch exploded views and part list. Removal service point : Move the release fork in the direction shown to remove the clip from the fulcrum. Installation service point 1. "Apply Mitsubishi genuine grease part number 0101011 or equivalent to the illustrated positions of the release fork". 2. "Install the release fork to the fulcrum". Clutch disk and clutch cover installation 1. "Apply Mitsubishi genuine grease part number 0101011 or equivalent to the clutch disc splines and rub it in the splines with a brush". 2. "Using the clutch disc guide to position the clutch disc on the flywheel". 3. Install the clutch cover onto the flywheel. Outer race installation : Press in the bushing into the release fork to the position shown in the illustration. Release fork installation : Apply Mitsubishi genuine grease part number 0101011 or equivalent to the illustrated positions of the release fork. Sealing cap installation : Press in the sealing cap to the position shown in the illustration. Be sure that it is not installed in a slanted position. Clutch inspection : 1. Check the diaphragm spring end for wear and uneven height. Replace if wear is evident or height difference exceeds the limit. Limit: 0.5 mm (0.020 inch) 2. Check the pressure plate surface for wear, cracks and discoloration. 3. Check the rivets of the strap plate for looseness. If loose, replace the clutch cover. Don’t clean the clutch disc in a cleaning solvent. 1. Check the facing for loose rivets, uneven contact, evidence of seizure, or deposited oils and greases. If defective, replace the clutch disc. 2. Measure the rivet sink and replace the clutch disc if it is below the limit. Minimum limit: 0.3 mm (0.012 inch..
Download Free ebook Mitsubishi Eclipse Clutch Overhaul.Pdf
Saturday, January 3, 2009
Toyota Fuel System - Carburetor Inspection Procedure Pdf
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This Toyota Fuel System - Carburetor Inspection Procedure ebook will guide you to remove, assembly and dis-assembly Toyota carburetor, the first page you will see the carburetor exploded views. Carburetor removal procedure :
(a) Disconnect the air intake hose. (b) Remove the butterfly nut. (e) Disconnect the emission control hoses from the air cleaner. (d) Remove the mounting bolt and VSV. (e) Lift the air cleaner off the carburetor. Remove Carburetor : (a) Disconnect the fuel hose from the union. (b) Disconnect emission control hoses. (c) Disconnect the connectors. (d) Remove the four nuts and carburetor. Remove carburetor heat insulator and gasket. Dis-assembly of carburetor : The following instructions are organized so that you work on only one component group at a time. This will help avoid confusion from similar looking parts from different sub-assemblies being on your workbench at the same time. (a) To facilitate reassembly, arrange parts in order. (b) Be careful not to mix up or lose clips or springs. (e) Use carburetor driver set SST. Remove air cleaner support, remove throttle position switch, Remove fuel cut solenoid valve (a) Remove the two clamps. (b) Disconnect the solenoid valve and throttle position switch wire from the clamp. (c) Remove the solenoid valve and gasket. Remove nipple union and gaskets. Remove compensator. Remove the three screws, throttle position switch wire clamp, compensator and gasket. HINT: Remove the compensator only if it is necessary to replace it. Remove suction chamber adjusting pin. Remove suction chamber and piston. Remove pump arm. Remove float bowl : (a) Disconnect the fuel heater wire from the clamp. (b) Remove the five screws, union nipple clamp, throttle valve solenoid, wire clamp, washer, number plate, EGR vacuum modulator bracket and float bowl. (c) Remove the pump damping spring from float bowl. Clean Disassembled parts before inspection : (a) Using a soft brush, wash and clean the cast parts in carburetor cleaner. (b) Clean off the carbon around the throttle valve. (e) Wash the other parts thoroughly in carburetor cleaner. (d) Blow all dirt and other foreign materials from the jets, fuel passages and restrictions in the body. INSPECTION FUEL HEATER AND COLD MIXTURE HEATER (CMH) (a) Using an ohmmeter, measure the resistance between terminals of the float bowl. Fuel heater resistance at 20°C (68°F): 2 – 6 If the resistance is not correct, replace the float bowl...
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This Toyota Fuel System - Carburetor Inspection Procedure ebook will guide you to remove, assembly and dis-assembly Toyota carburetor, the first page you will see the carburetor exploded views. Carburetor removal procedure :
(a) Disconnect the air intake hose. (b) Remove the butterfly nut. (e) Disconnect the emission control hoses from the air cleaner. (d) Remove the mounting bolt and VSV. (e) Lift the air cleaner off the carburetor. Remove Carburetor : (a) Disconnect the fuel hose from the union. (b) Disconnect emission control hoses. (c) Disconnect the connectors. (d) Remove the four nuts and carburetor. Remove carburetor heat insulator and gasket. Dis-assembly of carburetor : The following instructions are organized so that you work on only one component group at a time. This will help avoid confusion from similar looking parts from different sub-assemblies being on your workbench at the same time. (a) To facilitate reassembly, arrange parts in order. (b) Be careful not to mix up or lose clips or springs. (e) Use carburetor driver set SST. Remove air cleaner support, remove throttle position switch, Remove fuel cut solenoid valve (a) Remove the two clamps. (b) Disconnect the solenoid valve and throttle position switch wire from the clamp. (c) Remove the solenoid valve and gasket. Remove nipple union and gaskets. Remove compensator. Remove the three screws, throttle position switch wire clamp, compensator and gasket. HINT: Remove the compensator only if it is necessary to replace it. Remove suction chamber adjusting pin. Remove suction chamber and piston. Remove pump arm. Remove float bowl : (a) Disconnect the fuel heater wire from the clamp. (b) Remove the five screws, union nipple clamp, throttle valve solenoid, wire clamp, washer, number plate, EGR vacuum modulator bracket and float bowl. (c) Remove the pump damping spring from float bowl. Clean Disassembled parts before inspection : (a) Using a soft brush, wash and clean the cast parts in carburetor cleaner. (b) Clean off the carbon around the throttle valve. (e) Wash the other parts thoroughly in carburetor cleaner. (d) Blow all dirt and other foreign materials from the jets, fuel passages and restrictions in the body. INSPECTION FUEL HEATER AND COLD MIXTURE HEATER (CMH) (a) Using an ohmmeter, measure the resistance between terminals of the float bowl. Fuel heater resistance at 20°C (68°F): 2 – 6 If the resistance is not correct, replace the float bowl...
Download Free ebook Toyota Fuel System - Carburetor Inspection Procedure Pdf
Wednesday, December 31, 2008
MITSUBISHI Magna AWD Sedan Pdf
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Mitsubishi is marketing three versions of the new sedan and they are the Magna AWD, the Magna Sports AWD and the Verada AWD. All three are available with automatic transmission only; it’s Mitsubishi’s well- regarded five-speed tiptronic-style INVECS II ‘Sports Mode’ unit. Prices start at $37,490 for the base model; the Sports costs $43,290 and the Verada is priced at $46,460....
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Mitsubishi is marketing three versions of the new sedan and they are the Magna AWD, the Magna Sports AWD and the Verada AWD. All three are available with automatic transmission only; it’s Mitsubishi’s well- regarded five-speed tiptronic-style INVECS II ‘Sports Mode’ unit. Prices start at $37,490 for the base model; the Sports costs $43,290 and the Verada is priced at $46,460....
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Tuesday, December 30, 2008
Nissan R20 Starting and Charging System Workshop Manual Pdf
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.....Wiring Diagrams and Trouble Diagnoses. When you read wiring diagrams, refer to the following: “HOW TO READ WIRING DIAGRAMS”, “POWER SUPPLY ROUTING” for power distribution circuit When you perform trouble diagnoses, refer to the following: “HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES”. “HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT”. How to Handle Battery, METHODS OF PREVENTING OVER-DISCHARGE, CHECKING ELECTROLYTE LEVEL. How to Handle Battery Remove the cell plug using a suitable tool. Add distilled water up to the MAX level. Battery Test and Charging Chart, Chart Diagnosis. Visual Inspection. Check battery type and determine the specified current using the table shown above. After starting charging, adjustment of charging current is not necessary. Do not use standard charge method on a battery whose specific gravity is less than 1.100., Set charging current to value specified in Fig. 4. If charger is not capable of producing specified current value, set its charging current as close to that value as possible. Starting system Wiring Diagram. ZD30DDTi ENGINE MODELS, Starting system Construction (exploded views). Starting system inspection procedure : Magnetic Switch Check, Pinion/Clutch Check. Field Coil Check. Charge wiring diagram.
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.....Wiring Diagrams and Trouble Diagnoses. When you read wiring diagrams, refer to the following: “HOW TO READ WIRING DIAGRAMS”, “POWER SUPPLY ROUTING” for power distribution circuit When you perform trouble diagnoses, refer to the following: “HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES”. “HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT”. How to Handle Battery, METHODS OF PREVENTING OVER-DISCHARGE, CHECKING ELECTROLYTE LEVEL. How to Handle Battery Remove the cell plug using a suitable tool. Add distilled water up to the MAX level. Battery Test and Charging Chart, Chart Diagnosis. Visual Inspection. Check battery type and determine the specified current using the table shown above. After starting charging, adjustment of charging current is not necessary. Do not use standard charge method on a battery whose specific gravity is less than 1.100., Set charging current to value specified in Fig. 4. If charger is not capable of producing specified current value, set its charging current as close to that value as possible. Starting system Wiring Diagram. ZD30DDTi ENGINE MODELS, Starting system Construction (exploded views). Starting system inspection procedure : Magnetic Switch Check, Pinion/Clutch Check. Field Coil Check. Charge wiring diagram.
Download Free ebook Nissan R20 Starting and Charging System Workshop Manual.Pdf
Monday, December 29, 2008
Truck Power Steering Pump Service Manual Pdf
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Useful guide for mechanics especially prepared by TRW Commercial Steering Systems. Since this is a general Service Manual, the photographs and illustrations may not look exactly like the pump being serviced. The procedures, therefore , must be carefully read and understood before servicing. This services manual separate in several section. Section 1 General Information Introduction General Design & Operation Torque Chart Specification Numbers Part Number Breakdown Service Parts List Exploded View Oil Flow Illustration Approved Hydraulic Fluids. Section 2 Installation Installation Procedures Maintenance Tips. Section 3 Reseal & Repair Disassembly Preparation Disassembly Inspection Assembly Preparation/Assembly. Section 4 Reinstallation. Torque Chart. Bolts (4) 19 24 ft•lb (33 N•m) Relief valve seat assembly 3E 7 ft•lb (9 N•m) Plug 6 65 ft•lb (88 N•m) Pressure port (outlet) 37 ft•lb maximum (50 N•m) Suction port (inlet) 74 ft•lb maximum (100 N•m). The EV power steering pump TRW part number, serial number, and customer part number are stamped on a machined surface located on the bottom of the pump, opposite the input shaft. EV Series Exploded View. Oil Flow Illustration : Approved Hydraulic Fluids. Completely flush the steering system with one of the recommended fluids above only. Do not mix oil types.
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Useful guide for mechanics especially prepared by TRW Commercial Steering Systems. Since this is a general Service Manual, the photographs and illustrations may not look exactly like the pump being serviced. The procedures, therefore , must be carefully read and understood before servicing. This services manual separate in several section. Section 1 General Information Introduction General Design & Operation Torque Chart Specification Numbers Part Number Breakdown Service Parts List Exploded View Oil Flow Illustration Approved Hydraulic Fluids. Section 2 Installation Installation Procedures Maintenance Tips. Section 3 Reseal & Repair Disassembly Preparation Disassembly Inspection Assembly Preparation/Assembly. Section 4 Reinstallation. Torque Chart. Bolts (4) 19 24 ft•lb (33 N•m) Relief valve seat assembly 3E 7 ft•lb (9 N•m) Plug 6 65 ft•lb (88 N•m) Pressure port (outlet) 37 ft•lb maximum (50 N•m) Suction port (inlet) 74 ft•lb maximum (100 N•m). The EV power steering pump TRW part number, serial number, and customer part number are stamped on a machined surface located on the bottom of the pump, opposite the input shaft. EV Series Exploded View. Oil Flow Illustration : Approved Hydraulic Fluids. Completely flush the steering system with one of the recommended fluids above only. Do not mix oil types.
Download Free ebook Truck Power Steering Pump Service Manual.Pdf
Chevrolet Belt Noise Troubleshooting Guide Pdf
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Chevrolet Belt Noise ..All is quiet in the engine compartment. The customer pays the invoice and all seems well. Weeks later, the belt chirp noise returns and so does the customer. The technician warranties the belt, eliminating the belt noise condition. When the noise symptom repeats it self, the service manager is ready to change belt suppliers. The odds are the vehicle has some problems inherent by design, or something is out of alignment. Unless the technician takes the time to accurately diagnose the reason for the noise condition, the symptom will continue to plague the system. For a belt noise condition, the first check should involve a belt-to-pulley alignment check. Verify that the power steering pump pulley is pressed onto the pump shaft in the proper position. While the pulley should be flush with the end of the pump shaft, it can be repositioned on the shaft to achieve the proper belt alignment. Vehicles produced after June 2004 have the revised AC/power steering pump mounting bracket. The rear power steering mounting bracket on all vehicles prior to and after the mentioned production date may require a modification. This modification involves drilling larger holes into the rear mounting bracket to ensure proper alignment when installing the mounting bolts. GM TSB 05-06-01-018 illustrates the proper procedure and necessary mounting bracket part number, where applicable. Chrysler acknowledges that a belt chirping or squeaking condition may be present on the 2004–2005 Pacifica with the 3.5L engine, due to misaligned pulleys.
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Chevrolet Belt Noise ..All is quiet in the engine compartment. The customer pays the invoice and all seems well. Weeks later, the belt chirp noise returns and so does the customer. The technician warranties the belt, eliminating the belt noise condition. When the noise symptom repeats it self, the service manager is ready to change belt suppliers. The odds are the vehicle has some problems inherent by design, or something is out of alignment. Unless the technician takes the time to accurately diagnose the reason for the noise condition, the symptom will continue to plague the system. For a belt noise condition, the first check should involve a belt-to-pulley alignment check. Verify that the power steering pump pulley is pressed onto the pump shaft in the proper position. While the pulley should be flush with the end of the pump shaft, it can be repositioned on the shaft to achieve the proper belt alignment. Vehicles produced after June 2004 have the revised AC/power steering pump mounting bracket. The rear power steering mounting bracket on all vehicles prior to and after the mentioned production date may require a modification. This modification involves drilling larger holes into the rear mounting bracket to ensure proper alignment when installing the mounting bolts. GM TSB 05-06-01-018 illustrates the proper procedure and necessary mounting bracket part number, where applicable. Chrysler acknowledges that a belt chirping or squeaking condition may be present on the 2004–2005 Pacifica with the 3.5L engine, due to misaligned pulleys.
Download Free ebook Chevrolet Belt Noise Troubleshooting Guide.Pdf
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